Product Category
HFM — 001 to 020
Precision Fluid
& Manifold
Components
20 product lines — hydraulic and pneumatic manifolds, vacuum chambers, cooling plates, precision valve bodies, nozzle blocks, pump housings, micro-channel plates, and high-integrity sealing connectors. Where internal geometry, surface finish, and leak tightness define the part.
Surface flatness ±0.003 mm on sealing faces and mating surfaces
Leak test to 300 bar hydraulic, 10⁻⁸ mbar·l/s helium for vacuum
Ra 0.4 μm on bore and spool surfaces for valve and pump bodies
Custom port layout from DXF or 3D model — no standard products only
Sealing Face Flatness
±0.003 mm
Helium Leak Rate
10⁻⁸ mbar·l/s
20
Product Lines
±0.003mm
Sealing Flatness
300bar
Hydraulic Test
Ra 0.4μm
Bore Finish
24hr
Quote Turnaround
Hydraulic Manifold Blocks ✦
Pneumatic Manifold Blocks ✦
Vacuum Manifolds ✦
Fluid Distribution Blocks ✦
Cooling Channel Plates ✦
Liquid Cold Plates ✦
Precision Valve Bodies ✦
Valve Spools & Seats ✦
Proportional Valve Parts ✦
Nozzle Blocks & Seats ✦
Pump Housing Parts ✦
Micro-Channel Plates ✦
Semiconductor Gas Distribution Plates ✦
Vacuum Chamber Parts ✦
High-Integrity Sealing Connectors ✦
Hydraulic Manifold Blocks ✦
Pneumatic Manifold Blocks ✦
Vacuum Manifolds ✦
Fluid Distribution Blocks ✦
Cooling Channel Plates ✦
Liquid Cold Plates ✦
Precision Valve Bodies ✦
Valve Spools & Seats ✦
Proportional Valve Parts ✦
Nozzle Blocks & Seats ✦
Pump Housing Parts ✦
Micro-Channel Plates ✦
Semiconductor Gas Distribution Plates ✦
Vacuum Chamber Parts ✦
High-Integrity Sealing Connectors ✦
Full Product Range
20 High-Precision Fluid & Manifold
Product Lines
Click any category to expand · All parts machined to drawing · MOQ 1 piece · Leak test included
Manifold Blocks
316SS · Al6061 · Steel · PEEK
+
Hydraulic, pneumatic, vacuum, and fluid-distribution manifold blocks machined from solid billet — replacing tube and fitting assemblies with a single leak-free monolithic block. Internal cross-drillings, port face sealing surfaces, and cartridge valve cavities all machined in a single part. O-ring face seal (ORFS), SAE, BSP, NPT, and metric port standards available on request.
MANIFOLD BLOCKS / HFM-001 — FEATURED
Hydraulic Manifold Blocks
Custom hydraulic manifolds from solid steel or stainless billet — replacing tube-and-fitting plumbing with a single monolithic block. Drilled internal galleries, cartridge valve cavities, and port-face sealing surfaces. Working pressure to 420 bar standard; 700 bar on request. Hydraulic pressure test to 1.5× working pressure with documentation. Available in standard 6061 aluminium for low-pressure systems or 316SS and 4140 steel for high-pressure service.
4140 · 316SS · Al6061 · Ductile Iron
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HFM — 003
Vacuum Manifolds
Helium leak tested
KF / ISO-K flanges
316SS · Al6061 · OFHC Copper
HFM — 004
Fluid Distribution Blocks
Multi-outlet
Custom bore pattern
SS316L · Al · PEEK · Delrin
Thermal Management — Cooling Plates & Cold Plates
Al6061 · Al6063 · Cu · SS
+
Cooling channel plates and liquid cold plates for electronics thermal management, laser systems, power modules, and EV battery cooling. Internal coolant channels machined or deep-drilled, then sealed by brazing, friction-stir welding, or bolted cover plate. Flatness of mounting face ±0.005 mm to ensure intimate thermal contact with heat-generating component. Leak tested at 1.5× working pressure before delivery.
THERMAL / HFM-005 — FEATURED
Liquid Cold Plates
High-performance liquid cold plates machined from Al6061 or Al6063 with internal serpentine or parallel coolant channels. Cover plate brazed, friction-stir welded, or vacuum-brazed for permanent leak-free assembly. Mounting face ground to ±0.005 mm flatness for low-thermal-resistance contact. Custom channel layout from thermal simulation data. Used for IGBT modules, laser diode bars, EV inverters, and GPU cooling assemblies.
Al6061 · Al6063 · Cu · Al-SiC
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HFM — 006
Cooling Channel Plates
Deep-drilled channels
Ball-plug sealed
Al6061 · Steel · SS · Copper
Valve Bodies & Valve Components
316SS · Brass · Bronze · PEEK · 4140
+
Precision valve bodies, spool bores, valve seats, and proportional valve components where bore roundness, cylindricity, and surface finish directly determine valve leakage and spool hysteresis. Spool bores held to H6 tolerance with roundness ≤0.003 mm. Seat taper angles and seat contact face widths machined to drawing. All valve parts degreased, deburred, and inspected for contamination before delivery.
VALVE / HFM-007 — FEATURED
Precision Valve Bodies
Custom valve bodies for directional control, pressure relief, check, and flow control valves. Spool bore machined to H6/H7 tolerance; roundness and cylindricity ≤0.003 mm. Internal cross-holes deburred to ISO cleanliness class NAS 1638 or ISO 4406 on request. Port threads and face seal surfaces machined in one setup for perfect alignment. Working pressure up to 350 bar standard.
4140 · SS316 · Ductile Iron · Brass
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Nozzles, Flow Control & Pump Parts
SS · Brass · Bronze · PEEK · Ceramic
+
Nozzle blocks, precision flow-control orifices, nozzle seat bodies, and pump housing components where orifice diameter, seat geometry, and internal passage surface finish determine flow characteristics. Orifice diameters from 0.1 mm upward. Nozzle seat taper angle held to ±0.02°. Pump housing bores for gear, vane, and piston pumps machined to H6/H7 with flatness on port faces.
NOZZLE & PUMP / HFM-011 — FEATURED
Nozzle Blocks & Flow Control Parts
Multi-port nozzle blocks and precision flow control orifice inserts for spray systems, fuel injection, industrial cleaning, and semiconductor process gas delivery. Orifice diameters from 0.10 mm to 10 mm held to ±0.005 mm. Internal passage surface finish Ra ≤0.4 μm by precision boring and lapping. Passivated stainless standard; Hastelloy, PEEK, and titanium for corrosive process gases and aggressive chemicals.
SS316L · Hastelloy · PEEK · Ti
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HFM — 012
Precision Flow Control Parts
Calibrated orifice
Cv certified
SS · Brass · PEEK · Ceramic
HFM — 013
Nozzle Seat Bodies
Taper angle ±0.02°
Lapped seat
SS303 · Brass · Bronze · Ceramic
Semiconductor, Vacuum & High-Integrity Sealing Parts
Al6061 · SS316L · OFHC Cu · PEEK · PFA
+
Micro-channel plates, semiconductor process gas distribution plates, ultra-high vacuum chamber parts, cavity cover plates, sealing face components, and multi-port high-integrity connectors for semiconductor fabrication, clean-room instrumentation, and UHV research systems. Electropolished internal surfaces, helium leak tested, and packaged in clean-room conditions. All wetted surfaces compatible with corrosive process gases (HCl, F₂, Cl₂, NF₃) available in electropolished 316L or PFA-lined aluminium.
SEMICONDUCTOR & VACUUM / HFM-015 — FEATURED
Semiconductor Gas Distribution Plates
Precision gas distribution plates (showerhead plates) for CVD, ALD, and etch chambers — uniform array of drilled micro-orifices distributing process gas over the wafer. Orifice diameter uniformity ±0.005 mm across the plate. Electropolished 316L internal surfaces Ra ≤0.25 μm. Helium leak test at 10⁻⁹ mbar·l/s. Compatible with F₂, Cl₂, NF₃, HCl, and other corrosive process gases. Clean-room packaged after final inspection.
316L EP · Al6061 · Hastelloy · Inconel
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HFM — 016
Micro-Channel Plates
Channel from 0.3mm
Micro-EDM option
Al · SS316L · PEEK · Ti
HFM — 017
Vacuum Chamber Parts
UHV compatible
Conflat / KF flanges
316L · Al6061 · OFHC Copper
HFM — 019
Sealing Face Parts
Lapped Ra ≤0.1μm
Flatness certified
SS · Invar · Ceramic · Steel
HFM — 020
Multi-Port High-Integrity Sealing Connectors
Up to 24 ports
He leak tested
SS316L · Al · PEEK · Hastelloy
Manufacturing Capability
What Makes Manifold &
Cavity Machining Different
⚙
Deep-Hole Drilling & Cross-Gallery Intersections
Internal galleries in manifold blocks require deep-hole drilling with L/D up to 30:1, precisely intersecting crossing galleries within 0.1 mm at depth. Gun-drilling for long straight bores; BTA drilling for larger diameters. Ball-plug sealing and cross-hole deburring performed before any pressure test.
📐
Sealing Face Flatness & Surface Finish
O-ring face seal and metal-to-metal sealing surfaces require flatness ±0.003–0.005 mm and surface finish Ra ≤0.8 μm. Face seal surfaces finish-milled then ground or lapped to specification. Flatness verified by CMM and surface roughness by contact profilometer on every sealing face before delivery.
🔬
Precision Bore Finishing for Valve & Spool Bores
Spool bores for directional control and proportional valves held to H6 tolerance (typically ±0.008 mm on a 20 mm bore) with roundness ≤0.003 mm and cylindricity ≤0.005 mm. Achieved by reaming, precision boring, and honing sequence. Honing removes lobing and tool marks, leaving a cross-hatch pattern that retains spool lubricant.
💨
Pressure & Helium Leak Testing — Documented
Hydraulic manifolds pressure tested to 1.5× working pressure with documented test report. Vacuum and semiconductor components helium mass-spectrometer leak tested to 10⁻⁸ mbar·l/s standard (10⁻⁹ on request). Every part individually serialised and test results recorded. No parts shipped without passed leak test certificate.
🧪
Electropolishing & Passivation for Fluid Compatibility
Internal surfaces of SS316L semiconductor components electropolished to Ra ≤0.25 μm for process gas compatibility and particle reduction. Passivation per ASTM A967 or AMS 2700 for hydraulic and chemical process parts. Aluminium parts anodized (Type II) or hard-anodized (Type III) for corrosion resistance in cooling and pneumatic applications.
🏭
Cleanliness Flushing & Clean-Room Packaging
All internal passages of hydraulic manifolds flushed to ISO 4406:2021 Class 17/15/12 or NAS 1638 Class 6 cleanliness on request. Semiconductor and vacuum components cleaned in clean-room environment and double-bagged under nitrogen purge. Particle count certification available for semiconductor process gas parts.
Precision Specifications
Tolerances & Sealing Specifications — All Product Lines
📐
Achievable Tolerances by Feature Type
Sealing Face Flatness
±0.003 mm
Spool Bore H6
±0.008 mm
Bore Roundness
≤0.003 mm
Cold Plate Mount
±0.005 mm
Orifice Diameter
±0.005 mm
Bore Surface Ra
Ra 0.4 μm
Seal Face Ra
Ra 0.8 μm
EP Surface Ra
Ra 0.25 μm
💨
Pressure & Leak Testing Specifications
Hydraulic Manifolds
420 bar
Max working pressure standard; 700 bar available. Tested at 1.5× WP with cert.
Pneumatic Manifolds
16 bar
Standard pneumatic working pressure. Air leak test at 2× WP included.
Vacuum Parts
10⁻⁸ mbar·l/s
Helium mass spectrometer leak test. 10⁻⁹ available for UHV applications.
Semiconductor Gas
10⁻⁹ mbar·l/s
UHV leak rate for process gas plates. He leak tested, clean-room packed.
Cold Plate Cooling
10 bar
Standard coolant circuit working pressure. Hydraulic leak test at 15 bar.
Hydraulic Cleanliness
NAS 6
NAS 1638 Class 6 on request. ISO 4406:2021 Class 17/15/12 standard.
Surface Treatments
Surface Finishes & Treatments for Fluid Compatibility
Internal and external surface treatments matched to fluid medium, operating pressure, and chemical compatibility.
SFT / 01
✦
Electropolishing (EP)
Electrolytic material removal from 316L SS surfaces. Ra from machined 0.8 μm to EP ≤0.25 μm. Removes embedded particles and micro-roughness. Required for semiconductor process gas surfaces.
SemiconductorUHVSS316L
SFT / 02
🛡
Passivation (ASTM A967)
Nitric or citric acid passivation of stainless steel. Removes free iron from machined surface; forms stable Cr₂O₃ passive layer. Required for food, pharmaceutical, and corrosive-media hydraulic parts.
Food / PharmaChemicalSS all grades
SFT / 03
🔩
Hard Anodize (Type III)
Thick oxide layer (25–75 μm) on aluminium. Hardness 400–600 HV. Sealing channels and pneumatic block surfaces sealed by PTFE-impregnated anodize for corrosion resistance and wear protection.
PneumaticCooling PlatesAl alloys
SFT / 04
🌊
Honing (Cross-Hatch)
Precision honing of valve spool bores after reaming. Produces cross-hatch pattern for oil retention. Corrects roundness and lobing from boring. Final bore tolerance H6 with Ra 0.2–0.4 μm.
Valve SpoolsPump BoresSteel / SS
SFT / 05
💎
Lapping (Sealing Faces)
Flat lapping of metal-to-metal sealing faces to Ra ≤0.1 μm and flatness ≤0.001 mm (1 light band). Used for knife-edge seals, metal gasket seals, and precision instrument sealing faces requiring zero-leakage.
UHV FlangesMetal SealsSS / Invar
SFT / 06
🧪
Nickel PTFE Coating
Electroless nickel co-deposited with PTFE particles for low-friction, corrosion-resistant internal surfaces. Used in aluminium valve bodies, pump housings, and fluid distribution blocks where bare aluminium would corrode.
Al Valve BodiesPump HousingsAl alloys
SFT / 07
⚗
PVDF / PFA Lining
Fluoropolymer lining for aluminium manifold blocks used with highly corrosive process gases (HF, HCl, strong acids). Machined aluminium block lined with PFA or PVDF insert — combining light weight with chemical resistance.
SemiconductorCorrosive GasAl + PFA
Industries Served
Precision Fluid Parts Across Every Fluid System
💡
Semiconductor
Gas plates · Vacuum chambers
⚙
Hydraulics
Manifolds · Valve bodies
🏥
Medical
SS manifolds · Precision valves
🔋
Electronics Cooling
Cold plates · Channel plates
⚗
Chemical Process
Hastelloy · PEEK parts
✈
Aerospace
Ti · SS manifolds
Our Advantage
Why Fluid System Engineers Specify Our Manifold Parts
Leak
Every Part Leak Tested — Certificate Included
No hydraulic manifold, vacuum component, or fluid block ships without a documented leak test. Hydraulic pressure test to 1.5× working pressure; helium mass spectrometer for vacuum and semiconductor parts. The test certificate ships with the part — not available on request, included as standard.
Deep
Deep-Hole Drilling & Cross-Gallery Accuracy
Long internal galleries with L/D up to 30:1 and intersecting cross-galleries — the two hardest features in manifold machining — are our standard capability. Gun-drilling, BTA, and coordinated multi-axis intersection alignment so your manifold block works exactly as designed.
EP
Electropolished Semiconductor-Grade Surfaces
Gas distribution plates and vacuum components electropolished to Ra ≤0.25 μm and helium leak tested to 10⁻⁹ mbar·l/s in-house. Clean-room packaging under nitrogen purge. The full semiconductor process gas supply chain in one supplier.
Bore
H6 Spool Bores with Honing Cross-Hatch
Valve body spool bores held to H6 tolerance with roundness ≤0.003 mm and cross-hatch hone finish for oil retention. The detail that separates a functioning directional control valve from one that leaks past the spool — we deliver it as standard on every valve body order.