info@hxcnc.com Shenzhen, China Reply within 24 hours
ISO 9001 : 2015 Get Instant Quote
Alloy Steel CNC Machining

Alloy Steel
CNC Machining

4140 / 42CrMo / SCM440 4130 / 4340 / 8620 Turning · Milling · 5-Axis Heat Treatment Coordination

CNC machining of 4140, 4130, 4340, 8620, 42CrMo and SCM440 alloy steel for shafts, gears, dies, tooling bodies, and high-strength structural components — from prototype to production with full material certification.

Alloy Steel CNC Machined Shafts and Gears
Heat-Treatable To
HRC 55+
CNC Turning Alloy Steel
Alloy Steel Bar Stock
7
Alloy Steel Grades
±0.01mm
Standard Tolerance
HRC55+
Max Hardness (Post-HT)
24hr
Quote Turnaround
4140 / 42CrMo 4340 Alloy Steel 4130 Chromoly 8620 Case-Hardening SCM440 / 42CrMo CNC Turning 5-Axis Milling Heat Treatment Shafts · Gears · Dies · Tooling 4140 / 42CrMo 4340 Alloy Steel 4130 Chromoly 8620 Case-Hardening SCM440 / 42CrMo CNC Turning 5-Axis Milling Heat Treatment Shafts · Gears · Dies · Tooling
Material Grades

Alloy Steel Grades We Machine

4140
= 42CrMo (CN) = SCM440 (JP)
Chromium-Molybdenum Alloy Steel
The most widely used alloy steel. Excellent combination of strength, toughness, machinability, and fatigue resistance. Heat-treatable to HRC 54. Pre-hardened bar (HRC 28–34) available for direct machining.
ShaftsGearsTooling BodiesBoltsDies
View 4140 Details
4130
Chromoly · AISI 4130
Low-Carbon Chromium-Molybdenum Steel
Lower carbon than 4140 — better weldability while retaining good strength and toughness. Common in aerospace structural tubing, hydraulic fittings, and parts requiring both welding and high-strength machining.
Aerospace StructuralHydraulicWeldable Parts
View 4130 Details
4340
Ni-Cr-Mo High-Strength Alloy
Nickel-Chromium-Molybdenum Alloy Steel
Highest hardenability in the common alloy steel family — through-hardens on large cross-sections where 4140 loses hardness at the core. Excellent fatigue strength. Used in aerospace forgings, large shafts, and ultra-high-strength parts.
AerospaceLarge ShaftsHigh-Fatigue Parts
View 4340 Details
8620
Ni-Cr-Mo Case-Hardening Grade
Low-Alloy Case-Hardening Steel
Soft, machinable core with high surface hardness after carburizing (HRC 58–62). Combines a hard wear-resistant case with a tough, impact-resistant core. The standard grade for case-hardened gears and drive components.
GearsPinionsCamshaftsDrive Parts
View 8620 Details
42CrMo
GB/T 3077 — Chinese Standard
GB Equivalent of AISI 4140
Chinese GB standard designation directly equivalent to AISI 4140 for most applications. Widely stocked in Chinese steel mills — commonly supplied when 4140 is specified in mainland China manufacturing. Same machining parameters as 4140.
Same as 4140CN MarketAll Applications
View 42CrMo Details
SCM440
JIS G 4105 — Japanese Standard
JIS Equivalent of AISI 4140
Japanese JIS standard equivalent of AISI 4140. Specified by Japanese OEMs and in Japanese-standard supply chains. Functionally interchangeable with 4140 and 42CrMo. We stock and machine SCM440 for Japanese automotive and industrial customers.
Japanese OEMJIS Supply ChainAll 4140 Uses
View SCM440 Details
Other
On Request
Custom Alloy Steel Grades
4150, 4150H, 4145H, 4150M, En19, EN24, and other national standard equivalents on request. Tell us your standard and application and we will confirm availability, sourcing lead time, and material certification options.
4150EN19EN244145H
Request Custom Grade
Grade Selection

Which Alloy Steel Is Right for Your Part?

Alloy Steel Grade Selection
All Grades
Heat-Treatable
Not sure which grade to specify? Share your part drawing and application requirements — our engineers will recommend the optimal alloy steel grade before quoting.

All alloy steels in this family are heat-treatable — but they differ in hardenability depth, weldability, core toughness, and cost. The table below helps you match the right grade to your part's requirements before uploading your drawing.

Property 4140 / 42CrMo 4130 4340 8620
Carbon % 0.38–0.43% 0.28–0.33% 0.38–0.43% 0.18–0.23%
Key Alloying Cr, Mo Cr, Mo (lower C) Ni, Cr, Mo Ni, Cr, Mo (low)
Machinability ★★★★★ ★★★★★ ★★★★ ★★★★★
Weldability ★★★ Moderate ★★★★★ Excellent ★★ Limited ★★★★ Good
Max HRC (HT) HRC 54 HRC 40 HRC 55+ Case HRC 62
Hardenability Medium sections Thin–medium ★ Large sections Case only
Tensile (HT) ~1000 MPa ~650–900 MPa ~1200–1500 MPa Core ~900 MPa
Typical Parts Shafts, gears, dies, tooling, bolts Aero structures, hydraulic fittings Aerospace forgings, large shafts Gears, pinions, cams, drives
Standard Equiv. 42CrMo / SCM440 25CrMo4 (EN) 36CrNiMo4 (EN) 21NiCrMo2 (EN)
Manufacturing Capability

Equipment & Processes for Alloy Steel

CNC Turning Alloy Steel Shafts
PROCESS / 01
CNC Turning for Alloy Steel
Precision OD and ID turning for shafts, spindles, flanges, and threaded rotational parts in 4140, 4340, and 42CrMo. Machined in annealed or pre-hardened condition up to HRC 34. Post-HT grinding available for final sizing.
ShaftsSpindlesFlangesPre-Hardened Bar
CNC Milling Alloy Steel
PROCESS / 02
CNC Milling for Alloy Steel
3-axis and 4-axis milling of dies, tooling bodies, housings, and structural plates in 4140, 4130, and 4340. Controlled cutting parameters manage heat and tool wear on alloy steels. Tolerances to ±0.01 mm on milled features.
DiesTooling BodiesStructural Plates
5-Axis Alloy Steel Machining
PROCESS / 03
5-Axis Alloy Steel Machining
Complex housings, die inserts, and aerospace structural parts in 4340 and 4130 machined in a single 5-axis setup. Single-clamping eliminates re-fixturing error — critical for multi-face alloy steel assemblies.
Complex HousingsDie InsertsAerospace Parts
Application Gallery

Typical Alloy Steel Parts We Produce

4140 Alloy Steel Transmission Shafts4140 / 4340
Precision Shafts & Spindles
Material4140 (standard) / 4340 (high-load)
ProcessCNC Turning · Q&T · OD Grinding
IndustryMachinery · Drive Systems · Automation
8620 Alloy Steel Gears8620 / 4140
Gears & Gear Shafts
Material8620 (case-hard) / 4140 (through-hard)
ProcessCNC Turning · Gear Hobbing · Grinding
IndustryTransmission · Robotics · Industrial
Project Case Studies

Alloy Steel Projects We've Delivered

4140 Gearbox Input Shaft
CASE / 01

4140 Alloy Steel Gearbox Input Shaft — Industrial Drive Unit

4140 / 42CrMo CNC Turning Q&T Heat Treatment OD Cylindrical Grinding Qty 200 pcs/month
Material
4140 bar stock, quenched and tempered to HRC 30–34 before finish turning
Process
CNC turning (rough) → Q&T heat treatment → CNC turning (semi-finish) → OD cylindrical grinding (Ø55h6, Ø40h6 journals) → CMM inspection
Challenge
Concentricity ≤0.006 mm between two journal diameters (Ø55 and Ø40) across 420 mm shaft. Post-HT distortion required precision grinding sequence to recover position.
Outcome
200-piece/month stable production. All shafts CMM-verified. Concentricity ≤0.005 mm across all deliveries. Zero assembly rejections over 6-month supply period.
Result: Customer eliminated field gearbox failures traced to shaft runout from previous supplier. Mean time between failures improved by 60% after switching to our 4140 shaft supply.
Request Similar Part →
4130 Aerospace Hydraulic Fitting
CASE / 02

4130 Steel Hydraulic Manifold Body

4130 Chromoly 5-Axis Milling Precision Boring Passivation Qty 30 pcs · FAIR Required
Material
4130 normalized billet with AMS 6350-equivalent material cert requirement from customer
Process
5-axis milling (body profile, port faces) → precision boring (7× port bores ±0.015 mm position) → tap M14×1.5 ports → passivation → CMM full dimensional report
Challenge
7 port bore positions ≤±0.015 mm relative to primary datum across a 280×180×90 mm block. 5-axis single-setup mandatory to hold inter-port positional relationship.
Outcome
30-piece delivery with full FAIR report (AS9102 format). All 7 port positions within ±0.010 mm. Customer approved without deviations — first-time qualification on this manifold body.
Result: First-time qualification with zero deviations. Part approved for 5-year production contract. Customer added this manifold to preferred supplier list for all future 4130 machined components.
Request Similar Part →
8620 Case Hardened Gear
CASE / 03

8620 Steel Case-Hardened Drive Gear — Automation Conveyor System

8620 Alloy Steel CNC Turning Gear Hobbing Carburizing (HRC 60) Gear Grinding Qty 150 pcs
Material
8620 bar stock, machinable core chosen for impact resistance combined with case-hardened surface
Process
CNC turning (blank) → gear hobbing (DIN 7 quality) → carburizing + quench (case depth 0.8–1.2 mm, HRC 58–62) → gear profile grinding (DIN 6) → bore grinding (H7)
Challenge
Carburizing distortion on thin-web gear geometry required post-case-hardening gear grinding to restore DIN 6 tooth profile tolerance. Bore-to-datum concentricity ≤0.010 mm after all heat treatment.
Outcome
150-piece delivery. All gears meet DIN 6 tooth profile. Case depth 0.85–1.15 mm verified by test coupon. Bore concentricity ≤0.008 mm. Service life 3× previous un-hardened 1045 gear.
Result: Gear replacement interval extended from 6 months to 18 months. Customer calculated $240K annual maintenance cost reduction across their 12-line conveyor system.
Request Similar Part →
From Raw Material to Finished Part

How We Machine Alloy Steel Parts

Alloy steel orders follow a managed production sequence — including heat treatment coordination that most machine shops outsource independently.

STEP 01
Raw Material
4140, 4340, 4130, 8620 bar or billet sourced with mill cert (heat no. + chem comp). Grade and condition verified on receipt.
STEP 02
Rough Machining
CNC turning or milling to near-net shape with grinding allowance left on critical surfaces before heat treatment.
STEP 03
Heat Treatment
Quench & temper, case hardening, or nitriding per spec — coordinated and managed by us. Hardness verified by test bar or part surface.
STEP 04
Finish Machining & Grinding
Post-HT precision turning or OD/ID grinding recovers final tolerance (±0.005 mm) on critical features after heat treatment distortion.
STEP 05
Inspection & Delivery
CMM verification, hardness check, surface finish measurement, dimensional report, and material cert packed with every order.
7
Alloy Steel Grades
±0.005mm
Precision Tolerance
HRC55+
Max Hardness (Post-HT)
24hr
Quote Turnaround
Why Work With Us

Why Choose Us for Alloy Steel Machining

GR
All Major Alloy Steel Grades — 4140, 4340, 4130, 8620, SCM440
We machine these grades daily across turning, milling, and 5-axis centers. Optimized cutting parameters, known tool life, and predictable surface results on every grade.
HT
Heat Treatment Managed as Part of the Order
Q&T, case hardening, nitriding, and post-HT precision grinding coordinated by us — not outsourced to the customer to manage separately. One order, one delivery, one quality record.
QC
CMM Verification and Full Documentation
Dimensional reports, CMM reports, hardness test records, and mill certificates delivered with every precision alloy steel order. FAIR-format reporting available for aerospace and defense customers.
PT
Prototype to Production — Same Quality System
From 1-piece prototypes to 10,000-piece production runs. The same drawing-based QC plan, same material certification, and same inspection process — regardless of quantity.
FAQ

Frequently Asked Questions

Common questions about alloy steel grade selection, heat treatment, tolerances, and surface finishing.

4140 alloy steel (also known as 42CrMo or SCM440) is a chromium-molybdenum alloy steel with excellent strength, toughness, and fatigue resistance. It is heat-treatable to a wide hardness range (HRC 20–54). In CNC machining it is widely used for gears, shafts, spindles, bolts, hydraulic tool bodies, dies, and any load-bearing component that requires a combination of high strength and good machinability.
4140 is a chromium-molybdenum alloy steel offering good strength and toughness at a competitive cost — the most common alloy steel in general industrial machining. 4340 adds nickel (1.65–2.00%) to the Cr-Mo base, producing significantly higher hardenability, deeper through-hardening on large cross-sections, and better fatigue strength at elevated loads. 4340 is specified where 4140 cannot achieve the required through-hardness on thick or large parts — common in aerospace forgings, large-section shafts, and high-fatigue structural parts.
42CrMo is the Chinese GB/T standard designation for a Cr-Mo alloy steel that is nearly equivalent to AISI 4140. The '42' refers to the nominal carbon content of approximately 0.42%, 'Cr' indicates chromium, and 'Mo' indicates molybdenum. SCM440 is the Japanese JIS standard equivalent. All three — 4140, 42CrMo, and SCM440 — are functionally interchangeable for most machining applications, though minor composition differences mean exact equivalency depends on the specific property requirements.
Yes, with limitations. Alloy steels like 4140 and 4340 in annealed or pre-hardened condition (HRC 28–36) are regularly CNC machined. Parts that require final hardness above HRC 45 are typically machined soft first, then heat-treated, then finish-ground on critical dimensions. We coordinate the full sequence — rough machining, heat treatment, and post-HT precision grinding — as a single-source managed process.
Common surface treatments for alloy steel CNC parts include: black oxide (minimal dimensional change, light rust protection), electroless nickel (uniform corrosion and wear resistance), hard chrome (wear-critical shaft surfaces), zinc plating (general corrosion protection for brackets and fasteners), and nitriding or case hardening as post-heat-treatment finishing for wear surfaces. We manage black oxide, nickel, zinc, and chrome as coordinated finishes.
Standard CNC machining tolerance for alloy steel is ±0.01 mm. For precision bore fits (H7, H6) and shaft diameters (h6, g6), we hold these tolerances routinely in production. After heat treatment and grinding, we achieve ±0.005 mm and tighter on critical journal diameters and bearing seat features. CMM inspection reports are available for all precision alloy steel orders.
8620 is a low-alloy nickel-chromium-molybdenum case-hardening steel. It has a soft, tough core and can be case-hardened (carburized) to a hard outer surface (HRC 58–62) while retaining a ductile core. It is used for gears, pinions, camshafts, and drive components where a hard wear-resistant surface combined with a tough impact-resistant core is required — applications where through-hardening alone would make the part too brittle.
Yes. Mill certificates with heat number, chemical composition, and mechanical properties are available for all alloy steel orders. For aerospace and defense orders, we supply third-party material test reports and can source to specific material standards (AMS 6382 for 4140, AMS 6414 for 4340, etc.) on request.
Get a Quote

Send Your Drawing.
Get a Quote.

Every enquiry includes a DFM review — tolerance feasibility, material confirmation, and process approach confirmed before production starts. MOQ 1 piece.

24hr
Quote Response
MOQ 1
Prototypes OK
ISO
9001:2015
📐
DFM Review on Every Enquiry
Tolerance feasibility, fixturing strategy, and material confirmation. Specific, actionable feedback — not generic pushback.
🎯
First Article Inspection — Standard
FAI report on every new run. Material certs and surface treatment certs included with every shipment.
🔄
Same Process: Prototype to Production
Process plan from your prototype applies to production batches. No re-qualification when you scale.
3 / 4 / 5-Axis CNC + Turning
Complex structural parts, shafts, housings, and transmission components. Metals and engineering plastics.
ISO 9001:2015 3/4/5-Axis Milling CNC Turning CMM Inspection Global Delivery