Product Category
Ti Gr5 / SUS316L · ±0.05mm · ISO 9001 · Traceable
ORT / 001 — 008
Precision CNC
Medical Orthopedic Parts
Precision CNC machined medical-grade orthopedic profile parts — bone plate contours, implant-adjacent components, and surgical instrument structural parts. Ti Grade 5 and SUS316L, edge radius ≤ R0.3 mm, contour tolerance ±0.05 mm, full batch traceability. Not for direct implantation without separate regulatory approval.
±0.05mm
Contour Tol.
R0.3mm
Edge Radius
Millcert
+ CMM + CoC
PART DWG · ORT-000 BONE PLATE PROFILE · Ti-6Al-4V ELI
ISO 9001 · BATCH TRACEABLE
8 Locking Holes
3D Anatomical Curve
Ortho · Surgical · Robot · Dental
Use Cases
Ti Gr5 · SUS316L · Co-Cr · PEEK
Materials
48hr Quote · 7-Day Proto
Service
±0.05mm
Contour Tolerance
profile accuracy
profile accuracy
R0.3mm
Minimum Edge Radius
burr-free deburring
burr-free deburring
Full Trace
Batch & material
record provided
record provided
7 Days
Fastest Delivery
prototype orders
prototype orders
Why It's Difficult
Medical Profile Part Machining Challenges
Medical profile parts require dimensional consistency that must be reproduced identically across every piece in a batch — with full documentation and no room for visual defects, burrs, or surface contamination.
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Complex Anatomical Contours
Bone plate profiles follow complex 3D anatomical curves. These are machined from CT-derived or design CAD geometry using 5-axis profiling — contour accuracy ±0.05 mm verified by CMM.
✂️
Burr-Free Edges
All edges on medical profile parts must be deburred to a defined radius — no sharp edges that could damage tissue or resist sterilisation. HXC uses controlled deburring tools and verified edge radii as a mandatory final operation.
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Batch Traceability
Medical-adjacent manufacturing requires material certification, batch records, and dimensional reports for every part. HXC provides material mill certificate, batch CMM report, and certificate of conformance with every order.
Our Work
Request Similar Part →
Medical Profile Parts We've Made
Orthopedic bone plates, implant adjacent structures, and precision surgical instrument parts — Ti Grade 5 and SUS316L.
Ti Grade 5 · Plate
Bone Plate Profile — Ti Grade 5
±0.05mm · Passivated · 20 pcs
SUS316L · Instrument
Surgical Instrument Structure
Burr-free · Passivated · 30 pcs
Ti Grade 5 · Spine
Spinal Implant Adjacent Part
Complex contour · 10 pcs
SUS316L · Ortho
Orthopedic Assembly Component
±0.03mm · 15 pcs
Ti Grade 5 · Trauma
Trauma Plate Profile
3D contour · 8 pcs
SUS316L · Robot
Surgical Robot Structural Part
Precision · 20 pcs
Ti Grade 5 · Custom
Custom Bone Profile — Bespoke
Patient-specific shape · 3 pcs
SUS316L · Lab
Lab Instrument Profile Part
Clean · 40 pcs
Capabilities & Tolerances
What We Can Deliver
Typical specifications for this product type — confirm exact requirements at enquiry.
| Contour tolerance | ±0.05 mm standard |
| Hole position tolerance | ±0.01 mm |
| Edge radius | R0.2–0.5 mm deburring |
| Surface finish | Ra 0.4 µm standard |
| Surface finish (implant adj.) | Ra 0.2 µm + passivation |
| Min wall thickness | 0.8 mm (Ti Grade 5) |
| Materials | Ti Grade 5, SUS316L, Co-Cr |
| Documentation | Mill cert + CMM + CoC |
| Surface treatment | Passivation, anodize, electropolish |
| Inspection | CMM contour scan + edge check |
| Lead time (proto) | 7–10 days |
| Lead time (batch) | 12–18 days |
How It Works
From Drawing to Finished Part
Upload your 2D/3D file — DFM feedback, toolpath planning, and confirmed lead time within 48 hours.
01
Upload Drawing
STEP, IGES, DXF or PDF. Include surface quality and tolerance callouts.
02
DFM & Toolpath Review
Free DFM review — undercuts, thin walls, flow path access, surface strategy.
03
5-Axis Machining & QC
5-axis CNC, in-process probing, CMM or optical surface scan.
04
Ship Worldwide
Full dimensional report enclosed. DHL / FedEx / sea freight.
Reviews
Trusted by Engineers Worldwide
★★★★★
"Blade profile accuracy was exceptional — every part passed our incoming CMM check first time. Surface finish on the flow surfaces exceeded our Ra 0.4 µm specification."
AK
Alex K.
Fluid Systems Engineer · Germany
★★★★★
"HXC understood the 5-axis toolpath challenges immediately. Their DFM feedback caught an undercut issue we had missed. Lead time as quoted."
SL
Sophie L.
Design Engineer · France
★★★★★
"We've run three production batches of complex curved parts through HXC. Dimensional consistency batch-to-batch is the best we've seen from any supplier."
JT
James T.
Senior Procurement Manager · UK
FAQ
Frequently Asked Questions About Medical Orthopedic Profile Machining
Engineering and procurement questions answered by our 5-axis machining team.
Yes — HXC machines orthopedic profile parts with multi-hole patterns on 3D curved surfaces: countersunk screw holes, locking holes, and oblong slots are all machined in 5-axis to maintain hole axis perpendicularity to the local surface normal. Hole position tolerance: ±0.01 mm. All hole positions are CMM-verified and reported in the dimensional report.
Contour accuracy: ±0.05 mm verified by CMM contour scan at multiple sections. Edge smoothness: all edges are deburred using controlled deburring tools to a defined edge radius R0.2–0.5 mm (as specified on drawing). Edge condition is inspected under 10× magnification — no sharp edges, burrs, or surface contamination accepted. This is a mandatory final operation on all medical profile parts.
Ti Grade 5 (Ti-6Al-4V ELI): most common for orthopedic and implant-adjacent parts — biocompatible, high strength, lightweight, can be anodized or passivated. SUS316L: for surgical instruments and non-implanted structural components — excellent corrosion resistance, polishable to Ra 0.2 µm. Co-Cr-Mo alloys: for wear-critical orthopedic components. Material is verified by spectral analysis and a mill certificate is provided.
Standard: Ra 0.4 µm + passivation for implant-adjacent Ti and SUS316L parts. For parts in direct contact with tissue or bodily fluids: Ra 0.2 µm + electropolishing — removes surface asperities and chromium-depleted layer. Surface finish is measured by profilometer and reported. All medical profile parts are ultrasonically cleaned before packaging.
Standard documentation package: (1) Material mill certificate (alloy composition, heat batch number, mechanical properties); (2) CMM dimensional report (all critical dimensions, contour profile deviation map, hole positions); (3) Certificate of Conformance (CoC); (4) Surface finish measurement report. All documents are batch-coded — traceable to the specific production batch.
HXC is ISO 9001:2015 certified. Parts manufactured by HXC are components used in research, instrument manufacture, and device assembly — they are not supplied as finished medical devices or implants. Regulatory approval of the final device is the responsibility of the device manufacturer. HXC provides the manufacturing documentation (traceability, dimensional reports, material certificates) required to support your regulatory submission.
Yes — HXC machines patient-specific orthopedic profiles from CT or MRI-derived geometry (provided as STEP or STL file). Typical applications: complex trauma reconstruction, craniofacial plates, and custom orthopedic fixation templates. MOQ: 1 piece. Lead time: 7–10 days from approved final drawing.
Prototype (1–5 pcs, new contour): 7–10 days. Batch (20–100 pcs): 10–16 days. Patient-specific (single piece from patient STEP file): 7–12 days. Co-Cr-Mo alloy: add 3–5 days.