info@hxcnc.com Shenzhen, China Reply within 24 hours
ISO 9001 : 2015 Get Instant Quote
Get a Quot
Get a Quote
Product Category
1-Piece · Replaces 3–8 Part Assembly
IMB / 001 — 008

One-Piece CNC
Integrated Mounting Bases

Replace multi-part welded or bolted assemblies with a single precision-machined mounting base. All functional interfaces — motor mounts, cable routing, sensor bosses, alignment datums — machined in one setup. Reduces assembly steps, eliminates tolerance stack-up.

1part
Replaces 3–8
≤0.01mm
Interface Acc.
−60%
Assy Time
Get Instant Quote → View Our Work
PART DWG · IMB-000 ROBOT STATION BASE · Al 7075-T6 ISO 9001 · COMMON DATUM A B C
6 Interfaces · 1 Setup
Common Datum A B C
Stack-Up Eliminated
① MOTOR PAD ② SENSOR ③ SLIDE ④ CABLE ROUTE ⑤ M8 ×4 to floor ⑥ DOWEL A B C 240 mm · ROBOT STATION BASE Al 7075-T6 · 1-PIECE · 6 INTERFACES TOP VIEW · COMMON DATUM A · B · C PARTS CONSOLIDATION BEFORE 8 parts · bolted AFTER ◀ 1-PIECE CNC · Al 7075 −87% PART COUNT · ZERO WELDS TOLERANCE STACK-UP BOLTED ASSY (4-jt) ±0.20 1-PIECE CNC ◀ ±0.01 20× BETTER · COMMON DATUM ASSEMBLY TIME · STEPS BOLTED ASSY 1. Position bracket A 2. Bolt + torque (×8) 3. Shim + align bracket B 4. Bolt + torque (×8) 5. Re-shim · re-align ×3 6. CMM verify final pos. ~50min 1-PIECE ◀ 1. Bolt to floor (×4) · DONE ~5min CMM · 6 INTERFACES INTERFACE TOL CHK ① Motor pad PCD ±0.01 ✓ ② Sensor pos. ±0.02 ✓ ③ Slide groove H7 ✓ ④–⑥ Cable·bolt·dowel ±0.01 ✓ ALL 6 ON A·B·C SINGLE SETUP SCALE 1 : 2 · MM
Robot · Auto · Vision · Med · Aero
Use Cases
Al 7075 · Al 6061 · 42CrMo4 · SUS
Materials
48hr Quote · 7-Day Proto
Service
1-Piece
Replaces 3–8 part assembly
eliminate stack-up
≤0.01mm
Interface Accuracy
all mating faces
−60%
Assembly Time
vs bolted sub-assembly
7 Days
Fastest Delivery
prototype orders
Why It's Difficult

Integrated Base Machining Challenges

Large integrated bases have more machined interfaces than any single component — each must be accurate relative to a common datum, and large part size amplifies any thermal or clamping distortion.

⬡
Function Integration
All motor mount pads, datum faces, cable routing bosses, and fastener patterns must be machined relative to a single coordinate origin — eliminating the positional error that accumulates when separate brackets are bolted together.
📏
Large-Part Accuracy
Large bases (>300 mm) are more susceptible to thermal distortion and workholding-induced deflection. We use temperature-stabilised workholding and allow thermal soak time before final machining passes.
🔩
Interface Compatibility
Every interface on the base must be compatible with its mating component. Our DFM review checks all interface dimensions, fastener specs, and clearance zones before programming.
Our Work

Integrated Mounting Bases We've Made

Custom integrated bases from prototype to production — robot peripherals, automation stations, and vision systems.

Request Similar Part →
Robot Peripheral Integrated Base
Vision System Mounting Base
Industrial Equipment Base
Medical Station Base
UAV Ground Station Base
Automation Cell Base
Aerospace Integrated Mount
Optical System Base
How It Works

From Drawing to Finished Part

Upload your 2D/3D file — receive DFM feedback, quote, and confirmed lead time within 48 hours.

01
Upload Drawing
STEP, DXF, PDF or sketch. 2D + 3D preferred.
02
DFM Review & Quote
Free DFM feedback + material, lead time, and cost — within 48 hours.
03
CNC Machining & QC
5-axis CNC, CMM inspection, full dimensional report.
04
Ship Worldwide
DHL / FedEx / sea freight. Inspection report enclosed.
Reviews

Trusted by Engineers Worldwide

★★★★★
"The CMM report matched our incoming inspection perfectly. Every critical dimension was within spec on the first article. Lead time exactly as quoted."
AK
Alex K.
Mechanical Engineer · Germany
★★★★★
"HXC's DFM review caught a tolerance stack issue before we committed to production. The finished parts were perfect and batch consistency was excellent."
SL
Sophie L.
Design Engineer · France
★★★★★
"We've sourced over 30 part numbers from HXC across three years. Quality is consistent, lead times are reliable, and the engineering team is always responsive."
JT
James T.
Senior Buyer · UK
FAQ

Integrated Mounting Base — FAQ

Common questions from engineers and procurement teams — answered by our manufacturing team.

An integrated mounting base is a single precision-machined component that replaces a multi-part bolted or welded sub-assembly. All functional interfaces — mounting pads, alignment datums, cable routing channels, sensor bosses, and fastener patterns — are machined from one billet. This eliminates the tolerance stack-up between separate brackets and reduces assembly time by 40–60%.
In a bolted sub-assembly, each joint introduces positional error: a ±0.05 mm hole-position tolerance on 4 separate brackets stacks to ±0.2 mm at the final interface. A one-piece base machines all interfaces from a common datum in a single coordinate system — the final interface position tolerance is ±0.01 mm regardless of how many interfaces there are.
Integrated bases up to 800 × 600 × 400 mm on our 5-axis machining centres. For larger bases (up to 1,200 × 800 mm), we use our 4-axis gantry machines with precision fixture indexing. Contact us for large-part quotations.
HXC can perform topology-informed pocket milling — removing material from non-load-bearing zones while maintaining wall thickness at structural ribs and interface bosses. Combined with Al 7075, this can achieve 50–60% weight reduction vs a solid billet while retaining full interface accuracy.
Al 6061/7075: standard for automation and robotic bases — lightweight, anodizable, easy to machine. 42CrMo4: heavy industrial bases requiring high rigidity. SUS304/316L: food processing and medical equipment bases. Ti Grade 5: aerospace bases where weight is critical. Cast iron and structural steel are also available for very large bases.
Yes — this is one of HXC's most common project types. We review the existing welded assembly, consolidate all interfaces onto a machined billet design, and provide a comparison of weight, assembly steps, and dimensional accuracy. Most conversions reduce part count by 60–80% and eliminate all weld distortion issues.
Large bases are measured on our Zeiss CMM with an extended travel fixture. All critical interfaces, datum faces, hole positions, and flatness values are measured and reported. For bases with more than 20 critical dimensions, we provide a full balloon-inspection report.
Prototype (single part, complex multi-interface): 7–12 days. Small batch: 12–18 days. Production: 16–24 days. Large-part bases (>500 mm) may require additional days for CMM inspection setup.
Get a Quote

Send Your Drawing.
Get a Quote.

Every enquiry includes a DFM review — tolerance feasibility, material confirmation, and process approach confirmed before production starts. MOQ 1 piece.

24hr
Quote Response
MOQ 1
Prototypes OK
ISO
9001:2015
📐
DFM Review on Every Enquiry
Tolerance feasibility, fixturing strategy, and material confirmation. Specific, actionable feedback — not generic pushback.
🎯
First Article Inspection — Standard
FAI report on every new run. Material certs and surface treatment certs included with every shipment.
🔄
Same Process: Prototype to Production
Process plan from your prototype applies to production batches. No re-qualification when you scale.
⚙
3 / 4 / 5-Axis CNC + Turning
Complex structural parts, shafts, housings, and transmission components. Metals and engineering plastics.
ISO 9001:2015 3/4/5-Axis Milling CNC Turning CMM Inspection Global Delivery