Traitements de surface
Surface Finishing for Bearing Steel Precision Parts
Surface treatment for hardened bearing steel parts must preserve dimensional tolerance achieved by precision grinding — most coatings require tolerance allowance at DFM stage.
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Plombage en chrome dur
10–30 μm, HV 1000–1200. Applied after grinding, then re-ground to OD final dimension. Standard for guide shafts and roller shafts requiring maximum OD wear resistance and corrosion resistance. Chrome plating tolerance must be specified — plating thickness is controlled and allowance provided in pre-plate grinding.
Axes de guidageArbres de rouleaux
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Oxide noir
Zero dimensional change (<0.5 μm). Mild corrosion protection and rust prevention for oil-lubricated bearing steel parts. Applied after precision grinding — preserves all h5/h6 tolerances. Standard storage and transit treatment for ground bearing steel parts before assembly.
All ground partsTransit protection
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Electroless Nickel (3–5 μm)
Thin EN (3–5 μm) for corrosion protection of guide shafts and roller shafts in humid and chemical environments where hard chrome is over-specified. Tight dimensional control — thickness specified and confirmed at DFM. Applied after precision grinding; re-measured post-plating.
Humid env.Chemical contact
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PVD TiN / TiAlN (2–4 μm)
Physical vapour deposition TiN (gold, HV 2300) or TiAlN (grey, HV 3500) coating. Near-zero dimensional change (2–4 μm per surface). Maximum surface hardness for guide shaft ODs in abrasive particle environments — coating is harder than the hard chrome it replaces without the thermal stress of chrome plating.
Abrasive env.PVD coated
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Oil Protection Packaging
All ground bearing steel parts packed with corrosion-inhibitor oil and individually wrapped in VCI (volatile corrosion inhibitor) film. Protects superfinished and ground surfaces during transit and storage. Ground Ra ≤0.05 μm surfaces are particularly susceptible to rust during transit if unprotected — we never ship unprotected hardened ground parts.
All ground partsStandard
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Superfinish (Ra ≤0.05 μm)
Not a coating — a surface finishing operation. Honing or vibratory superfinishing after cylindrical grinding to Ra ≤0.05 μm. Removes grinding marks and surface tensile residual stress. Standard for bearing ring raceways and precision spindle ODs. Extends rolling contact fatigue life significantly compared to ground-only surfaces.
RacewaysSpindle OD
Flux de production
De dessin à Superfinished, Certified Bearing Steel Part
01
Revue DFM
Grade, HT process, grinding allowance, cryogenic spec, and superfinish scope confirmed. 24hr response.
02
Matériau
GCr15 billet or bar receipted with mill certificate. Chemical composition per heat number verified.
03
Rough Turning
Rough turned to ±0.3mm grinding allowance on all surfaces. Raceway profiles pre-turned.
04
Hardening & Cryo
Through-harden HRC 60–64. Cryogenic treatment (-196°C) if specified. Per-piece hardness test recorded.
05
Meulage de précision
OD cylindrical + bore ID grinding post-HT. Raceway superfinish to Ra ≤0.05μm where specified.
06
CMM & Delivery
CMM concentricity + cylindricity report. Per-piece HRC record. VCI oil pack. Mill cert enclosed.
Notre Avantage
Why Precision Engineers Specify Our Bearing Steel Parts
SF
Superfinish Ra ≤0.05μm — Raceway Grade
Bearing ring raceways and spindle ODs superfinished to Ra ≤0.05 μm — bearing-manufacturer surface quality. Grinding marks that remain at Ra ≤0.4 μm initiate subsurface fatigue cracks under rolling contact loading. We remove them. The difference between a bearing ring that lasts 10 million cycles and one that fails at 1 million.
100%
Hardness Per Piece — Every Single Part
Every hardened bearing steel part Rockwell-tested before delivery. HRC 60–64 verified per piece — not sampled per batch. A batch with one under-hardened part at HRC 55 is a field failure. Per-piece testing eliminates this risk. HRC recorded and reported per part number.
POST
Ground After Hardening — Not Before
All OD and bore features precision-ground after hardening and cryogenic treatment. Hardening distorts by 0.05–0.2 mm. Pre-hardening grinding is meaningless for a precision part. Post-hardening grinding restores h5/H6 tolerance after distortion is complete and will not recur.
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Cryogenic Treatment — Dimensional Stability
Cryogenic treatment available for precision guide shafts and spindle parts where long-term positional stability matters. Converts retained austenite to martensite. Reduces dimensional drift to <1 μm over years. Not offered as a premium — offered as the solution to retained austenite instability that most suppliers ignore.
Foire aux questions
Bearing Steel Precision Parts — Questions fréquentes
Technical questions about bearing steel grades, tolerances, superfinishing, and the hardening process for precision wear parts.
GCr15 (52100/SUJ2/100Cr6) is a high-carbon chromium steel (C ~1%, Cr ~1.5%) through-hardened to HRC 60–64 — the highest hardness achievable in standard steel without surface carburising. The uniform fine carbide distribution provides exceptional rolling contact fatigue resistance and wear resistance. vs carburised alloy steel (20CrMnTi, HRC 58–62): GCr15 has superior through-hardness uniformity, better dimensional stability, and a harder martensitic matrix — which is why all bearing manufacturers use it for ring and rolling element production.
OD: h4 (±0.002mm) for spindle parts; h5 (±0.003–0.005mm) for guide shafts; h6 for roller shafts. Bore: H6 for bushings and bearing rings. Cylindricity: ≤0,001mm for spindle parts; ≤0,003mm for guide shafts and roller shafts. OD/bore concentricity: ≤0,003mm. Surface finish: Ra ≤0.05μm superfinished raceways; Ra ≤0,1μm guide shafts; Ra ≤0.2μm standard ground. All tolerances held après hardening — ground post-HT.
GCr15 is through-hardened by austenitising at 840–860°C then oil-quenched to achieve uniform HRC 60–64 through the cross-section. Low-temperature tempering at 150–180°C relieves quench stress while maintaining hardness. Cryogenic treatment (-80°C to -196°C) after quench converts retained austenite to martensite — important for dimensional stability in precision guide shafts and spindle parts. Heat treatment record (process parameters + hardness test per piece) included with every order.
Cylindrical grinding produces Ra ≤0.4 μm but leaves surface tensile residual stress and micro-grinding marks. Under rolling contact loading, these are the initiation sites for subsurface fatigue cracks that propagate and cause spalling. Superfinishing (honing or vibratory finishing to Ra ≤0,05 μm) removes the stressed surface layer and marks — dramatically extending rolling contact fatigue life. For bearing rings that will see 10+ million contact cycles, the difference between ground-only and superfinished raceway life can exceed 3×.
Yes — two supply states: (A) Rough-turned + hardened HRC 60–64 with ±0.3mm grinding allowance on all surfaces — ready for your grinding operations; (B) Finish-ground to OD h5, bore H6, concentricity ≤0.003mm, raceway profile ±0.005mm, with optional superfinish to Ra ≤0.05μm. Custom non-standard bearing ring sizes available with MOQ 1 piece. Mill certificate and hardness test report standard on all bearing ring orders.
A precision guide shaft (精密导向轴): OD h5, cylindricity ≤0.003mm across full length, straightness ≤0.01mm/m, Ra ≤0.1μm — all ground post-HT GCr15 HRC 60–64. Required for recirculating ball bushing linear bearing guidance. A plain shaft (光轴): typically h6 OD, Ra ≤0.4μm, without tight cylindricity or straightness specs. Substituting a plain shaft for a guide shaft in a linear bearing application typically causes variable radial clearance, bearing noise, and premature failure at the points where cylindricity deviation concentrates contact stress.
For hardened GCr15 (dimensional preservation priority): oxyde noir — <0.5μm change, mild protection, preserves all ground tolerances, standard transit protection; Hard chrome — 10–30μm, HV 1000+, applied post-grind then re-ground to OD final dimension, for guide shafts and roller shafts requiring maximum wear life; Thin EN — 3–5μm electroless nickel, corrosion protection for humid environments; PVD TiN/TiAlN — 2–4μm, HV 2300–3500, abrasive environment coating. All coatings with thickness specified and post-plate dimension verified.
MOQ : 1 pièce for custom sizes. Standard lead times: simple hardened and ground parts (pin shafts, roller shafts): 7–12 working days (includes heat treatment time). Precision-ground guide shafts and bearing rings: 10–15 working days. Superfinished spindle parts and bearing ring raceways: 12–20 working days. Production quantities 50+ pieces: quoted individually. Exact lead time confirmed in every quotation.
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